Diagnostic and Imaging
of
Industrial Processes


Laboratory DIPI
Research
European Research Area
Industrial Partership
International Cooperation

Cold Spray process

Cold spray is a relativity new technology for deposition of powder coatings . In this technology heated and compressed gas used for accelerating of particles to a high velocities (500-1500 m/sec) at relativity small temperatures.
Deposition of particles on substrate occures without melting as the result of plastic deformation. Cold spray technology has a great innovation potential
coldspray_schema 1. supersonic nozzle
2. heater of gas
3. powder feeder
4. source of compressed gas (1)
5. source of compressed gas (2)
6. spray box
7. substrate
8. control panel
9. separator

Technical characteristics

  • Gaz pressure, 1-3 MPa
  • Gaz temperature, 0-700 °C
  • Gaz consumption, 1-2 m3/min
  • Powder consumption, 2-8 kg/h
  • Spray Distance, 10-50 mm
  • Electric consumption, 5-25 kw
  • Particles size, 1-50 µm
  • Type of substrate : metals (aluminium, copper, steel, zinc etc.), ceramics , glass, plastics, composite materials...
  • Type of gas: air, nitrogen, helium and mixes.
  • Fields of application

  • Deposition of conductive coatings
  • Deposition of corrosion resistances coatings and protective coatings
  • Repearing of pieces

  • Type of powder :

  • Pure metals: Al, Cu, Zn, Mo, Ta, Ti, Cr, Nb, Zr, Ag
  • Composites: WC-Co, WCNiCr, SiC-Al, CuW
  • Alloys: Fe-Ni, Fe-Co, Fe-Cr, Fe-Si, Cu-Al, Cu-Sn, Inco 718, CoNiCrAlY, , Hastelloy C
  • Alloys of chrome – nickel: 50Ni-50Cr; 60Ni-40Cr; 80Ni-20Cr; NiCrAlY
  • Alloys of zinc: Zi - 20Al
  • Alloys of aluminium: 1100 21 et 6061 14
  • Aloys of copper: C95800
  • Metalloceramics: Cr3C2-NiCr 2; Fe-NdFeB; Ti-Al 12; Al-Cu
  • Ceramics: NanoWC
  • Steel inox :304, 316L, 430L, 440C, 329, 17-4t PH